Custom wiring and cable assemblies for the mining industry

Tested, production-ready wiring solutions for mining equipment and control systems, built to perform in Australia’s harshest conditions.

Talk to our team Download our Mining Capability Guide

Wiring built for mining’s toughest conditions

Mining equipment runs in hot, dry, dusty and often remote environments, where a wiring failure means downtime, lost production or risk to people.

Complete Wiring designs and manufactures custom wiring and cable assemblies for mining equipment and control systems at our Capalaba facility in Brisbane — from your drawing or specification through to a tested, finished assembly. Components are sourced globally; design and manufacture happen locally, so you have one team and one point of contact for the life of the project.

What we manufacture for mining applications

We build custom wiring and cable solutions for mining’s highest-stakes applications — where failure is not an option:

  • Control systems and automation — custom cabling for automated and remotely monitored equipment, including autonomous drilling systems
  • Safety-related products and systems — wiring for equipment where reliability is directly tied to worker safety
  • Harsh and remote environment equipment — cable and harness solutions built to withstand heat, dust, vibration and isolation
  • Mining-associated transport — custom cable sets for mining-sector rail and transport equipment

We also support the broader equipment types mining customers bring to us, including haul trucks, excavators and loaders, drill rigs, crushers and processing plant, and conveyor systems.

Why choose Complete Wiring for mining wiring and cable assemblies?

100% unit testing

every production item individually tested, not batch sampled, so you have certainty before equipment goes into service.

Certified quality

ISO 9001:2015 quality assured; assemblies made to IPC/WHMA-A-620 with a certified trainer on staff.

Design support

manufacturability input that improves reliability before you commit to production.

Small-batch flexibility

no minimum order value; prototypes and small runs welcome, scaling to larger production runs when your project needs it.

Australian manufacturing

designed and manufactured in Brisbane, with one point of contact throughout

Hi-reliability experience

30+ years serving high-reliability industries, including mining and industrial equipment

See how we’ve solved similar wiring challenges for other customers

From enquiry to delivery

Every order follows our controlled quality system:

1

Enquiry

send your drawings, specifications, samples or an outline of the requirement.

2

Requirements review

we review the application, components, quantities and agreed scope.

3

Prototype or first build

where required, a first assembly is prepared for your review and approval.

4

Production

approved assemblies are manufactured using controlled documentation.

5

Testing and delivery

every item is tested, checked and recorded against the project requirements.

Case study: Custom cabling for autonomous drilling systems

  • Custom cabling for autonomous drilling systems
    A remotely monitored control panel safety system now enables 24-hour automation of a drilling rig platform for a mining customer operating in the Pilbara. The system keeps site workers clear of danger zones in a hot, dry, dusty and remote environment, where equipment has to perform without exception. Every cable and wire in the system…
    Read More

Get our Mining Capability Guide

See how Complete Wiring designs, tests and delivers wiring solutions for mining equipment, in one document.

Download our Mining Capability Guide

Frequently asked questions

Every production item passes 100% unit testing, not a sample or batch, so every cable and harness is individually checked before it leaves our facility. Results are recorded against our controlled quality system.

We are ISO 9001:2015 quality assured, and our cable and harness assemblies are made to IPC/WHMA-A-620, supported by a certified IPC trainer on staff. This gives mining and other regulated buyers a documented quality system to assess.

You send us your drawings, specifications or an outline of the requirement, and we review the application before confirming scope. Where needed we build a prototype for your approval, then move to production, testing and delivery, all tracked through our controlled quality system.

Yes. We design and manufacture custom wiring and cable assemblies for equipment operating in heat, dust, vibration and isolation, working from your drawings, specifications or requirements to select components suited to the operating environment.

If you come across a faulty item, we fix or replace it at no cost to you, backed by our quality guarantee. You also keep the same point of contact from enquiry through to delivery, with your production and test records on file to support fast repairs, replacements or reorders.

There is no minimum order value with Complete Wiring — we support one-off prototypes and small batches, and can scale into larger production runs as your project grows. For continuous, high-volume repeat production, the Complete Wiring Group also connects you with Wiring Solutions Plus, a Complete Wiring Group company specialising in repeatable, production-focused manufacturing.

Lead time depends on complexity, volume, component availability and project requirements, and is confirmed at quote stage.

Complete Wiring has supported Australia’s high-reliability industries for more than 30 years, including mining and industrial equipment, under Matt Rabbitt’s leadership since 2006. We are ISO 9001:2015 quality assured and a member of the Australian Industry & Defence Network (AIDN) and Business Chamber Queensland.

Our mining experience includes control systems and automation, including autonomous drilling systems, safety-related products, and equipment operating in harsh and remote conditions. [Link] See our mining case study →

See our mining case study

Talk to our team

Send us your drawings, a sample or an outline of your mining wiring requirement. We will come back to you with a practical, production-ready response.

Talk to our Team about your Project Download our Mining Capability Guide

•  Keywords: custom wiring harness manufacturer for mining Australia (primary); mining cable assembly Brisbane, custom wiring solutions mining industry, wire harness manufacturer for mining equipment, tested cable assemblies mining (secondary — draft, confirm against current keyword research).

•  Links: Cable & Wire Harness Assembly page, Design to Manufacture page, About Us, Case Studies/News, Quality & Certification, Contact/Request a quote, Mining Capability Guide (download or request form).

•  Images: descriptive file names and alt text, e.g. “mining-control-panel-wiring-complete-wiring-brisbane.jpg”; alt text “Custom control panel wiring manufactured by Complete Wiring for a mining application”.

•  Schema: FAQ section marked up with FAQPage schema — direct answer-first content for AI search.

AI-search notes

•  Entities named consistently: Complete Wiring, The Complete Wiring Group, ISO 9001:2015, IPC/WHMA-A-620, Capalaba, Brisbane, Pilbara (case study only — no client name until confirmed).

•  Format: each FAQ answer is two to three short sentences, matching the accordion format and supporting FAQPage schema markup.

•  Question phrasing: drafted from mining-sector procurement themes (certifications, testing, process, remote-environment suitability, after-sales support, batch size, lead time, experience, equipment fit), cross-checked against Complete Wiring’s existing site-wide FAQ page for consistency.

Layout and visual notes

•  Hero: full-width mining or industrial control panel/harness image with dark blue overlay, H1 centred — consistent with other industry and service pages.

•  One red CTA per screen; header “Talk to our team” button plus hero, mid-page and closing CTA buttons.

[If the capability guide is not yet published: relabel the secondary button “Request our Mining Capability Guide” and link to a short contact form instead of a file. Both labels are provided so the swap is a one-line change — see Internal review notes.]